Introducing TrackWash Pro 120: The Next Generation of Mobile Aggregate Recycling

Tyrone International Limited is excited to announce the launch of the TrackWash Pro, a groundbreaking innovation in mobile aggregate washing. With over five years of dedicated research and development invested and multiple patents granted, this fully mobile tracked wash-plant is set to transform the industry.

As the first of its kind, the TrackWash Pro arrives at a crucial time when the demand for recycled aggregates is increasing, driven by recent updates in UK and EU legislation and customers recognising the need for sustainable recycling.

The Vision Behind Innovation

Recognising the pressing need for innovation in aggregate recycling, the TrackWash Pro offers a fully mobile, plug-and-play solution with a processing capacity of 120 tons per hour (TPH). This state-of-the-art system has been designed to process materials in the same way as a static plant but packaged on a mobile chassis. No compromises have been made when it comes to accessibility and service maintenance. The plant efficiently produces five types of high-quality, clean aggregates from construction and demolition (C&D) waste streams. Difficult materials containing metals and trash are easily be separated.

As the first tracked mobile, plug-and-play aggregate recycling system on the market, the TrackWash Pro presents a compelling alternative to traditional static plants, which often come with a range of barriers that deter investment.

Breaking Down Barriers

The design team at Tyrone International has meticulously addressed the challenges associated with purchasing static plants for C&D aggregate handling and demolition operations. The TrackWash Pro removes these barriers by providing:

Simplified Financing: The machine's high residual value makes it easier for businesses to secure financing, allowing more companies to invest in this innovative solution.

Site Size Flexibility: Fully tracked mobility allows the machine to operate effectively in restricted site sizes, making it ideal for urban environments.

Streamlined Planning: Complicated planning applications are reduced, enabling quicker project initiation.

Rapid Delivery and Setup: With a setup time of just 48 hours, the TrackWash Pro can be operational almost immediately after arriving on site.

Reduced Civil Costs: Civil engineering costs are minimized by over 80%, making it a financially viable option for businesses.

Hydraulic Setup: The TrackWash Pro unfolds and is fully set up using its own hydraulic power, eliminating the need for a crane and further simplifying the installation process.

By removing these hurdles, the TrackWash Pro empowers businesses to process and reclaim high-quality, washed construction aggregates ready for resale, contributing to the circular economy within the construction sector.

Enhanced Risk Management

One of the significant advantages of the TrackWash Pro is the reduced risk for customers compared to static installations.

Mobility and Flexibility: The ability to relocate the mobile wash plant allows customers to adapt to changing project requirements or market conditions. Should a project site change or expand, the TrackWash Pro can be easily transported to a new location, minimizing downtime and maximizing operational efficiency.

Strong Residual Value: The mobile nature of the TrackWash Pro ensures a strong residual value. Unlike static installations that may become obsolete or require extensive modifications to meet new demands, the TrackWash Pro can continue to serve various projects, making it a wise investment for the future.

Advanced Features and Durability

Packed with patented technology, the TrackWash Pro stands out in terms of design and functionality. Key features include:

Robust Construction: Built on a heavy-duty chassis, the TrackWash Pro is designed for durability and longevity in challenging environments.

Ease of Maintenance: Accessibility is prioritized, with a 360-degree walkway with all service points easy to access. With multiple inspection hatches for straightforward maintenance.

Hydraulic Assistance: Hydraulically assisted belts allow the machine to be tracked, set up, and begin processing materials within just 48 hours of arriving on site.

Comprehensive Mobile Water Treatment Solutions

To complement the TrackWash Pro, Tyrone International has also developed a range of mobile water treatment solutions. These include mobile sludge and water tanks, as well as mobile filter presses, that can be quickly deployed on-site with minimal civil requirements. This ensures that businesses can effectively manage water resources and treatment processes alongside their aggregate recycling efforts.

The integration of these mobile water treatment solutions enhances the overall efficiency of operations, allowing customers to handle various water treatment needs without the extensive groundwork typically associated with static installations.

Simplifying Installation

Tyrone International recognised the need to simplify the installation process of aggregate wash plants while reducing the significant time and costs associated with static plant installations. The TrackWash Pro is fully assembled and tested in the factory in Northern Ireland, including water testing, so that when it arrives on site, it can be quickly commissioned and start earning money for customers immediately.

Versatile Power Options

The TrackWash Pro includes its own fuel-efficient Volvo Penta diesel power unit and generator or alternatively it can be powered by an external electrical source further reducing operational costs. This multi-region operational capability accommodates various voltages, ensuring adaptability to different market needs.

A Proven Track Record

Tyrone International Limited has established itself as a leading supplier in the aggregate wash plant market, having recently completed a 200TPH aggregate recycling plant in Oslo, Norway. With numerous projects across three continents, including: North America, Europe and Africa. Tyrone has demonstrated its ability to design, manufacture, project manage, install and provide ongoing maintenance for all sizes and configurations of aggregate recycling and wash plant solutions.

Conclusion: A Leap Forward in Aggregate Recycling

The launch of the TrackWash Pro marks a pivotal moment in the aggregate recycling industry. With its revolutionary design, mobilisation capabilities, cost savings and ease of installation, this machine is positioned to redefine how recycled aggregates are processed.

As the construction sector increasingly embraces sustainable practices, investing in efficient recycling solutions like the TrackWash Pro is not only beneficial for businesses but also crucial for the environment. By facilitating the recycling of high-quality aggregates, Tyrone International is paving the way for a more sustainable future.

For more information about the TrackWash Pro and how it can transform aggregate recycling operations, please visit the Tyrone International website or contact their sales team today. Join the movement toward a more sustainable tomorrow by investing in cutting-edge technology today!