Page 48 - Hub-4 Magazine Issue 62
P. 48

  Quarrying
Seamlessly Combined
Designed for the processing of dredged sand and gravel with organics, the TWS washing solution at McGuire’s Excavating & Trucking Inc. consists of an AggreSandTM 206 and the AggreScrubTM 150, Industry leading products first launched in 2014. Both products seamlessly combine to form a washing and scrubbing plant to produce 3 clean sized aggregates and 1 or 2 sands. Ryan McGuire commented ‘With this new washing solution we have so much flexibility, we can produce 2 sands or 1 sand, and we can adjust spec by blending more fines into the sand, or less fines, based on what specification of sand our customer needs. We also have the capability to make 3 washed aggregates at once, which just makes it a really great plant and meets all of our expectations and more’.
Barry McMenamin, Global Sales Director, TWS commented: “The McGuire’s Excavating & Trucking Inc. installation represents our end to end solution offering and demonstrates how our equipment can be seamlessly combined to provide a solution tailored to the customers’ needs, so to consistently deliver premium grade sand and aggregates.
Excavating & Trucking Inc. far removed from their previous wash plant. The material to be processed required extra scrubbing, to ensure the desired product was in spec, therefore the AggreScrubTM 150 was added as part of this overall solution. It offers increased production capacity and increased levels of access. The seamless combination of the AggreSandTM 206 and AggreScrubTM provided the extra required capacity.
Reaching New Heights
The AggreSandTM 206 plant consists of a H12 feed system which is fed by a wheel loader. The feeder is fitted with a 14’ wide hydraulic tipping grid, equipped with 4” grid bars to scalp off any oversize material in the feed. Both the feeder and grid are powered by the on board 37kW electric hydraulic power-pack. The material transfers from the feeder to the main rinsing screen via a 23m twin-drive feed conveyor with an integrated rubber lined washbox. Here the material is pre- soaked using a high volume spraybar system which fluidizes material presenting it uniformly onto the 20 x 6 inclined rinsing screen.
2 Decks or 3 Decks
The rinsing screen on the AggreSandTM 206 is available as a 3-deck or 2-deck variant. At McGuire’s Excavating & Trucking Inc. the two deck version is fitted with polyurethane modular media on both decks. Each deck utilizes ten individually controlled isolated spray bars to efficiently rinse the aggregate and sand product. From the top deck a washed ‘septic stone’, + 1 1⁄2”, aggregate is sent to stockpile for future crushing and processing. The rinsed material between 1⁄4” – 1 1⁄2” from the mid-size deck is fed to the AggreScrubTM 150 for scrubbing and removal of clay conglomerates.
The 2-Grades of sand are produced through a split bottom deck system, where material is washed through as separate products into a split sump tank, where each sand is then pumped to a dedicated cyclone before finishing on a 14x6 high frequency dewatering screen making a high quality in spec concrete sand, with the ability to switch to make a variety of sands.
Abrasive Scrubbing Action
The AggreScrubTM 150 combines a combines a high performance twin shaft logwasher, trash screen, sump tank and integrated post rinsing & sizing on one compact chassis.
The AggreScrubTM 150 logwasher consists of a 26ft hull, housing two rotating shafts fitted with abrasion resistant blades and paddles. The blades and paddles convey the material from the feed end of the scrub to the discharge end. As the material travels through the hull the abrasive action of the aggregate colliding and passing through other aggregate (stone on stone) scrubs it clean and breaks up any clay conglomerates which become liberated and then float off through the back of the AggreScrubTM. The addition of clean water encourages any organics (such as roots) to flow with the suspended fines and clays out of the hull and on for dewatering over the AggreScrub’sTM 6 x 2
trash screen.
Scrubbed aggregate exits the main discharge of the AggreScrubTM 150 onto
a 12x5 2-deck part rinsing screen. This screen is fitted with polyurethane modular media to produce three aggregates standard pea gravels¬¬, specialized pea gravel and oversize (number 8).
The initial section of this screen is fitted with spray bars to rinse off any sand / grit residues produced during the scrubbing process.
A key feature of the AggreScrubTM 150 is the onboard sump tank and centrifugal pump, where
    Improved Product Quality
Ryan McGuire went on to explain that the increased demand for high-spec clean aggregates was the major driver in selection of the TWS equipment. Through pre-sale customer visits, understanding the sand production levels that were required, the AggreSandTM 206 was the obvious choice of sand washing equipment. With it’s large 20x6 bottom deck, sand production could be maximized while offering flexibility to meet spec across all products.
Through further feed material sampling it became apparent that, to guarantee the aggregate cleanliness, the material would need scrubbed. The AggreScrubTM 150, with its high performance twin shaft logwasher and integrated post rinsing and sizing screen met all the needs in one compact chassis.
The AggreSandTM concept pre-wired & pre-plumbed with quick installation was particularly intriguing to McGuires
 | p48 |
www.hub-4.com May/June 2020 - Issue 62
   










































































   46   47   48   49   50